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Printable Case for the Boston keyboard, based on the metal case design

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Boston-Case

Printable Case for the Boston keyboard, based on the metal case design of the original

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About the Boston

The Boston is a compact 120% keyboard made by Pylon. There was never a real GB of the metal case, so Pylon was so very kind and opensourced the complete Board. There was a GB of a case specifically designed for 3D printing, but I didnt like the design and compromise of a split case.

So I took the metal version and optimized it for printing:

  • Removed a lot of material on the inside to save on print time and cost (Alubutyl/Killmat is recommended to put in the inside of the case)
  • Added a map of Boston to the underside, inspired by the FR4-version of the Boston. This was a pain to make, because Fusion becomes extremly slow with big SVGs.
  • Removed the 3 LEDs for the Locks, because I dont use these functions and wanted a cleaner look (origina verison with LEDs is available)
  • Removed the big Lightguide next to the encoder and replaced it with a 1mm hole for plastic lighfiber (not changed in original verison)
  • Added a version with 4 degree typing angle, instead of the 6.5 of the Original (both versions available)

Revisions

UPDATE 24.11.2023: Added Version for S1-Daughterboard instead of C3.


Printing

You need a printer capable of printing a 405mm object. I had to slighlty increase the printarea of my 400mm Ratrig vCore3 in Software (x-Axis, does not work on y-Axis on the vCore)


STEP files

STL files

More pictures

Icons for the Relegendables


Hardware needed

  • Printed Case (obviously)
  • 8x M3x10 cylinder head screws (ISO 4762, button head work too) to connect the two case halfes
  • 10x M3x5 cylinder head screws (ISO 4762, button head work too) to mount the plate on the top case
  • 18x M3x3mm threaded insert
  • 4x M2x5mm screw for the daughterboard (For the Version with the S1-Daughterboard, use M3x3 Heat inserts and M3x5 screws)
  • 4x 10mm feet

for the original version

For the light pipe etc see the original documentation.

for the version without LEDs

  • just ~1cm of plastic lightfiber (you have to drill the hole with a 1mm drill, it is printed smaller, for a better fit)

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Printable Case for the Boston keyboard, based on the metal case design

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